A brief discussion on the management and maintenance of port machinery and equipment
A brief discussion on the maintenance and management of port machinery and equipment
In the management of my country’s port enterprises, strengthening the maintenance and management of mechanical equipment is of great significance and role, and is the main basis for achieving enterprise production and operation goals. The application of scientific and reasonable maintenance and management measures is very beneficial to improving the efficiency and service life of port machinery and equipment. In the maintenance and management of port machinery and equipment, managers must have professional theories and skills, which mainly include: value engineering, system engineering, compensation theory, equipment fault diagnosis methods, as well as the wear pattern and reliability of mechanical equipment and maintainability theory and other disciplines to facilitate the intelligent, professional, and technical development of management work. At the same time, in the management of port machinery and equipment, attention must also be paid to determining whether various types of equipment are intact, whether there are ecological pollution problems, and whether there is energy waste, so as to ensure the low-pollution, low-consumption, and high-efficiency development of my country’s port enterprises.
1. Common problems in the maintenance and management of port machinery and equipment
At present, domestic Most ports are jointly supervised by government maritime agencies and related enterprises. Port enterprises bear the main responsibility for the maintenance and management of machinery and equipment. In the maintenance and management of mechanical equipment, some port enterprises often encounter various problems due to the influence of various subjective and objective factors. This must attract the attention of port enterprise leaders and equipment management departments. Comprehensive analysis of common problems in the maintenance and management of domestic port machinery and equipment, mainly in the following aspects:
1.1Insufficient emphasis on maintenance and management
Some domestic port enterprises have insufficient attention to the maintenance and management of machinery and equipment, which is specifically reflected in one-sidedness in understanding, concepts, systems, etc., resulting in There is a lack of organic connection between various maintenance and management tasks. Maintenance and management of port machinery and equipment is a systematic process, involving the procurement, use, modification, and update of equipment. Some port companies only focus on early management, but relatively ignore maintenance and management during use, especially In the determination and assessment of various economic and technical indicators, there is a lack of sufficient understanding and in-depth research, resulting in confusion in actual maintenance and management work.
1.2Maintenance and management cannot keep up
Some port companies areWhen preparing maintenance and management plans for mechanical equipment, there is a common drawback of “mandatory maintenance and planned repairs”, which is quite different from the actual operation of the equipment, and must be reformed or adjusted in a timely manner. Mechanical equipment maintenance and management unilaterally carried out relevant work according to the scheduled plan, but ignored the analysis of the actual situation, making it difficult for the maintenance and repair of mechanical equipment to meet actual needs, and objectively reducing the actual efficiency and safety performance of mechanical equipment.
1.3Emphasis on repair, light on renovation
In order to pursue one-sided economic development, some domestic port enterprises In order to maximize profits, serious phenomena such as “fighting for equipment” and “grasping production” appear in daily management. Most of them adopt a perfunctory attitude towards the maintenance and management of equipment, which leads to a large number of equipment running “sickly” for a long time. Seriously affected the efficiency and quality of work. At the same time, for some old mechanical equipment that needs to be renovated, port enterprises rarely carry out necessary transformation of the mechanical equipment due to the pressure of high renovation costs and high technical requirements, resulting in a significant decline in the performance and accuracy of some mechanical equipment and energy consumption. Wildfires have increased, impacting port companies’ projected economic goals.
1.4The channels for relevant management information are not smooth
Mechanical equipment maintenance and management are It is an important part of the management work of port enterprises, and the collection of information by port enterprises must build a professional system. Some port enterprises focus on information construction in dispatching, administrative management, customer communication, technical supervision, etc., but lack the construction and management of information channels in mechanical equipment maintenance and management, etc. This will inevitably lead to the failure of relevant management departments to obtain information. Hysteresis delays equipment maintenance and management time.
2. Maintenance and management measures for port machinery and equipment
Marine transportation in my country continues to In the context of development, port enterprises must not only focus on improving their strength and competitiveness, but also further improve their comprehensive management standards by strengthening the actual effects of various management tasks. At present, domestic port enterprises are facing increasingly serious problems in the maintenance and management of machinery and equipment, which must be correctly guided and regulated with a strong system, otherwise it may affect the overall development of my country’s maritime transportation industry.
2.1Establish a complete mechanical equipment maintenance and management system
Establish a complete maintenance and management system The management system is an important foundation for ensuring scientific and professional management of machinery and equipment. It is also the basis for all types of port machinery equipment.Basic principles that must be followed in equipment maintenance and management. Since port machinery and equipment are mostly operated in the open air, and are characterized by high precision, high risk, and strong operational technical requirements, the actual needs of on-site management of machinery and equipment must be combined with the formulation and implementation of relevant management systems. , and gradually improve the specific operating specifications of each link and process. At the same time, the use of relevant systems for port machinery and equipment maintenance and management can further improve work efficiency and quality.
2.2Ensure the integrity of mechanical equipment
During the use of port machinery and equipment , Various parts inside the equipment will undergo certain vibration, friction, corrosion, fatigue and other phenomena, which will inevitably lead to quality and safety hazards such as damage, deformation, precision loss, aging and other quality and safety hazards to some parts. Therefore, in the maintenance and management of port machinery and equipment, attention must be paid to ensuring the integrity of the machinery and equipment to ensure the optimization of its technical and economic performance. When the performance or operating efficiency of port machinery and equipment declines, equipment managers must conduct a comprehensive inspection and repair or replace faulty components in a timely manner to ensure that the mechanical performance and working accuracy of the machinery and equipment are restored to ideal levels. state.
2.3Actively introduce new maintenance and management technologies
At present, in large ports in China, In the construction, the goal of mechanization has been basically achieved, but there are certain flaws in the intelligent construction of related control systems. Therefore, domestic port enterprises must actively introduce new maintenance and management technologies in the management of mechanical equipment, especially when applying various control software and systems, they must achieve timeliness and economy of management. In the control system interface of port machinery and equipment, it is necessary to reflect the actual operation of various types of machinery and equipment on site, and to transmit various data to the management system in a timely manner. After automatic processing of the system, equipment managers can analyze related faults and Make accurate judgments about problems to facilitate the smooth progress of maintenance work. In addition, all kinds of data transmitted during the operation of port machinery and equipment should be displayed in the form of text, tables, curves, and graphics, so as to provide true and conclusive information and materials in the future handling of machinery and equipment operation accidents.
2.4Strengthen the training of professional maintenance talents
With the continuous development of modern science and technology, As well as the improvement of the level of mechanical equipment and equipment in port enterprises, higher requirements have been put forward for the comprehensive quality of mechanical equipment maintenance talents. Professional maintenance personnel of port machinery and equipment must have employment certificates and relevant qualification certificates, and must master various testing instruments and maintenance tools, basic skills of maintenance measures. In addition, while strengthening the recruitment of high-quality talents, port enterprises should also pay attention to regular training of internal maintenance personnel to ensure that maintenance personnel can discover, judge, and eliminate faults in the shortest time and ensure the normal operation of port enterprises.
3. Conclusion
In the construction and development of modern port enterprises in our country, it is necessary to In line with the environment of modern society and scientific development, we must gradually reform and improve the current mechanical equipment maintenance and management models, systems and methods. Port enterprises should also recognize the importance of mechanical equipment maintenance and management, promote the increasingly standardized, scientific and regularized management work, so as to reduce the operating failures of mechanical equipment, effectively monitor the actual operating status of the equipment, and provide better support for the various tasks of port enterprises. Provide a strong guarantee for the smooth development and progress of the project.
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